Technical Overview of Shipping Container Wall Panels Making Machine
The 2025 Fully Automatic Container Side Wall Panel Roll Forming Machine is specifically engineered to process Corten-A (SPA-H) weather-resistant steel, known for its exceptional durability and anti-corrosion properties. The system accommodates material thicknesses of up to 2.0mm, maintaining a high-precision forming tolerance of ±0.1mm. It efficiently handles panel sizes of 1024 × 2400/2700mm (Width × Length) and operates at a steady production speed of 10–15 meters per minute. Driven by dual 15kW servo motors, the machine delivers both stability and energy efficiency. All operations are controlled via an integrated PLC and HMI interface, enabling real-time monitoring, intuitive user operation, and streamlined adjustments. The production line operates on 380V/50Hz, 3-phase power, with an auxiliary hydraulic system supporting cutting and additional secondary processes.
Automated Container Panel Manufacturing System
Production Workflow
- Material Preparation: Precision-slit Corten-A steel sheets are prepared for the forming process.
- Profile Forming: Continuous corrugation enhances panel strength and rigidity.
- Panel Assembly: Automated welding joins formed profiles into complete side wall or roof panels.
- Structural Reinforcement: Square tube integration reinforces panel connections for robust structural integrity.
Core System Modules
| Component | Description |
| Material Handling Unit | Hydraulic decoiler with integrated coil weight sensors; photoelectric alignment system for precise edge guidance |
| Forming Section | 18-stage progressive corrugation rollers with hardened surfaces (HRC 60-62); anti-deflection shaft design; real-time thickness detection |
| Cutting & Output Module | Hydraulic flying shear with ±0.5mm cutting accuracy; roller conveyor with buffer stacking system |
Key Technical Parameters of Fully Automatic Container Side Wall Panel Roll Forming Machine
| Item | Specification |
| Applicable Material | Galvanized Sheet / Cold Rolled Sheet |
| Material Thickness | 1.5–2.0mm |
| Yield Strength | Q235–355Mpa |
| Base Frame | H450 type welded steel structure |
| Side Wall Thickness | Q235 steel, 30mm thickness |
| Roller Material | 45# steel, precision machined, hard chrome coated |
| Roller Stations | 20-step forming process |
| Shaft Diameter | Ø110mm, high-frequency hardened |
| Transmission System | Gear and sprocket drive |
| Main Motor | 30kW, frequency-controlled |
| PLC Control | Schneider Electric / DELTA (Taiwan) |
| Inverter | Schneider Electric / DELTA (Taiwan) |
| Touch Screen | WEINVIEW (Taiwan brand) |
| Encoder | OMRON (Japan) |
| Control Voltage | 240V DC |
Industry Applications
This advanced production line is ideal for manufacturing dry freight containers (20’/40’/45′), refrigerated containers (reefers), and specialized tank containers. It is also widely used in the modular construction industry for fabricating wall and roof systems. Optional configurations are available, allowing customization for roof panel tooling, side wall corrugation variants, and hybrid processing of aluminum and steel materials.
Reviews
There are no reviews yet.