Zhongtuo Machine Multi Profile Stud and Track Auto Size Changing Machine Heavy Gauge Metal Studs & Tracks Roll Forming Line
The Zhongtuo Machine ZTRFM Metal Stud and Track Roll Forming Machine is an advanced production system engineered to deliver multi-profile stud and track fabrication with unmatched efficiency. Because modern construction demands faster installation, greater flexibility, and reduced labor dependence, Zhongtuo developed the ZTRFM machine to allow manufacturers to switch between different stud and track sizes within just 60 seconds.
Furthermore, this machine combines precision roller tooling, auto-size adjusting technology, and automatic stacking & bundling functions, enabling factories to significantly cut production downtime and save up to $100,000 per year in labor operating costs.
Key Advantages
- 60-second automatic size-changing system
- Four tooling zones for quick chamfer & notch adjustments
- Automatic stacking and bundling to reduce manual handling
- Supports heavy gauge metal studs up to 16 gauge (1.6 mm)
- One machine replaces multiple traditional forming lines
Technical Specifications (Table Format)
ZTRFM Multi Profile Stud and Track Auto Size Changing Machine
| Item | Specification |
|---|---|
| Formed Material | Galvanized Steel, Aluzinc |
| Material Thickness | 0.2–0.8 mm (optional heavy gauge up to 1.6 mm / 16ga) |
| Profile Width Range | 3″ / 3.5″ / 3.625″ / 4″ / 5.5″ / 6″ |
| Profile Flange Options | 1-1/4″ / 1-5/8″ / 2″ |
| Yield Strength | Up to 80 ksi |
| Decoiler | Hydraulic automatic decoiler (fast expansion) |
| Roller Stations | 14 rows (customizable) |
| Roller Material | Cr12 with heat treatment HRC 58–60 |
| Shaft Diameter | 60 mm solid shaft |
| Machine Frame | Cast iron molding frame |
| Drive Type | Gearbox-driven |
| Cutting System | Flying cutting (machine does not stop) |
| Blade Material | GB-Cr12 |
| Line Speed | 0–70 m/min (adjustable) |
| Motor Power | 11 KW |
| Hydraulic Power | 7.5 KW |
| Voltage | 380V 50Hz 3 Phase (customizable) |
| PLC Control | Automatic batch, length, and quantity setting |
| Machine Dimensions | 5500 × 800 × 1200 mm (customizable) |
Understanding the Profile Range
Since the stud width covers 75–160 mm (3″–6″), the ZTRFM machine divides the size range into four tooling zones, which makes both chamfer punching and notch punching extremely efficient:
- 3″–3 5/8″
- 3 5/8″–4″
- 4″–5.5″
- 5.5″–6″
As a result, operators can change production sizes quickly without swapping entire roller sets—greatly improving convenience and accuracy.
Production Flow Layout
The Zhongtuo metal stud roll forming system follows a streamlined layout that includes:
- Hydraulic decoiler
- Roll forming section
- Punching & chamfering tools
- Flying shear cutter
- Automatic stacking
- Automatic bundling
Because each station is optimized for smooth material transportation, the line maintains stability even at high speeds.
Applications of ZTRFM Metal Stud Profiles
Metal studs and tracks produced by the Zhongtuo ZTRFM Roll Forming Machine are widely used in:
- Drywall partition systems
- Interior wall framing
- Ceiling substructures
- Office and commercial wall systems
- Residential interior construction
- Light-gauge steel framing projects
Furthermore, the machine’s heavy-gauge capability makes it suitable for both standard and high-strength framing applications.
Why Zhongtuo Machine?
For more than 18 years, Zhongtuo has been a recognized manufacturer of roll forming machines, exporting to over 90 countries worldwide. Additionally, the company provides:
- CE, ISO9001 certification
- Professional installation, operation training, and after-sales service
- Customized roll forming solutions
- High-precision tooling & durable machine frames
Therefore, investing in the ZTRFM Metal Stud and Track Auto Size Changing Machine ensures long-term profitability, reduced labor, and highly efficient metal stud production.By integrating upgraded servo systems and gearbox-driven stability, the ZTRFM metal stud roll forming line provides continuous, high-speed manufacturing while maintaining exceptional profile accuracy. Moreover, its modular tooling zones ensure fast and user-friendly switching between profile sizes, making it ideal for companies producing large volumes of drywall studs and tracks.
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