Professional Garage Door Track Roll Forming Machine
Our high-performance roll forming system specializes in manufacturing precision U-channel guide rails for garage doors. With CE certification and fully customizable configurations, this complete production line delivers exceptional efficiency with operating speeds reaching 18 meters per minute.
Key Features & Technical Specifications
The machine processes a wide range of materials including 0.3-2mm cold-rolled steel, galvanized steel, and aluminum alloys. It features 12-16 forming stations that progressively shape metal into precise U-channel profiles, ensuring consistent quality. The system incorporates a heavy-duty hydraulic decoiler with 3-5 ton capacity and operates within a compact 9m×1.5m×1.5m footprint. Advanced PLC controls with user-friendly touchscreen interface allow for precise adjustments and monitoring.
Production Advantages the equipment offers multiple smart manufacturing benefits:
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Continuous operation with flying cut technology maximizes output
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Quick-change profile system reduces downtime between production runs
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Hardened steel rollers with chrome plating ensure long-lasting performance
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Robust 70mm solid steel shafts provide exceptional durability
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Real-time monitoring maintains consistent product quality
Complete Automated Workflow
Coil loading → Progressive forming → Hydraulic pressing → Precision cutting → Automated stacking
Technical Parameters of L-shape Machine
| Item | Specification |
|---|---|
| Voltage | 380V, 50Hz (customizable as per customer request) |
| Material Thickness | 1.0 – 2.0 mm |
| Yield Strength | ≤ G345Mpa |
| Processing Material | Galvanized sheet Q195–Q235 |
| Working Speed | 0–15 m/min |
| Main Motor Power | 7.5 kW |
| Table Frame | 300 H beam |
| Roller Stations | 10 stations |
| Roller Material | 45# steel, quenched, precision-machined, hard chrome-plated (HRC55–60) |
| Shaft Diameter | Φ80 mm |
| Shaft Material | 45# steel, heat-treated (HRC55–60) |
| Transmission Method | By chain |
| Roller Stand Structure | Middle wall plate, 18 mm thick |
| Cutting Type | Hydraulic cutting |
| Cutting Power | 5.5 kW |
| Length Measuring Method | Automatic encoder measuring |
| Cutting Tolerance | 3000 mm ± 1.0 mm |
| Feeding Rollers | 1 set |
| Guiding Rollers | 2 sets |
| Leveling Rollers | 3 up + 4 down |
| Roller Diameter | 50 mm |
| Leveling Power Supply | Pulled by main transmission motor |
| Decoiler Loading Capacity | 3 tons |
| Uncoiling Width | 500 mm |
| Inner Diameter Range | 450–550 mm |
| Receiving Table Size | 3.0 × 1.0 × 0.9 m |
| Roller Diameter (Receiving) | 55 mm |
| Control System | PLC + Touch Screen + Encoder (Omron) + Transducer (Delta) |
| Function of PLC System | Automatic length & quantity measurement, data input via touchscreen |
Versatile Industry Applications
This flexible system serves multiple sectors:
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Residential and commercial garage door manufacturing
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Industrial sliding gate production
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Elevator guide rail fabrication
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Custom metal channel applications
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