Product Details of U Baffle Acoustic Ceiling Machine
The U Baffle Acoustic Ceiling Machine is an advanced roll forming system designed for the continuous production of U-shaped ceiling baffles widely used in commercial and architectural interior decoration. This machine ensures smooth feeding, accurate forming, high-precision cutting, and stable long-term performance—making it an ideal solution for ceiling manufacturers seeking high efficiency and premium product quality.
Engineered for versatility, the U-baffle ceiling roll forming machine supports a wide range of material sizes and thicknesses, delivering reliable output for both aluminum and color-coated steel baffles. With a robust PLC control system and high-speed forming process, this production line guarantees precise lengths, clean cuts, and flawless surface finishes.
Profile Range & Material
Profile Specifications
- Profile Width: 20–200 mm
- Flange Height: 20–200 mm
Applicable Materials
- Aluminum Coil: 0.3–1.2 mm
- Color Steel: 0.27–0.45 mm
Supports a broad range of U-baffle ceiling design requirements.
Technical Specifications of U-baffle ceiling design requirements
| Item | Specification |
|---|---|
| Machine Type | Automatic U Baffle Acoustic Ceiling Roll Forming Machine |
| Speed | 10–50 m/min |
| Control | PLC (Panasonic/Delta) |
| Decoiler | Manual / Hydraulic |
| Cutting Type | Hydraulic Fly Cutting |
| Material Strength | 235–345 MPa |
| Container Loading | 1×40′ GP |
| Production Capacity | 600 sets/year |
| Warranty | 1 year + lifetime technical support |
Key Features of the U Baffle Ceiling Roll Forming Machine
1. High-Precision Forming System
The machine feeds the coil material through a guiding device and gradually shapes it using high-precision forming rollers.
- Rollers: GCr15 steel, quenched & precision-ground
- Roller Stations: 14 groups
- Shaft processing: Double grinding for dimensional accuracy
- Structure: 60mm precision arch columns ensure long roller life
This ensures perfectly formed U-baffle profiles with consistent dimensions.
2. Fly Cutting System with Encoder Control
Equipped with a hydraulic fly-cutting mechanism, the cutting blade moves synchronously with the product during cutting, ensuring non-stop production.
- Cutting mold material: CR12MOV
- Length control: Encoder positioning (tolerance within ±1mm)
- Operation: Smooth, fast, and stable without production interruption
This design significantly improves efficiency and precision.
3. Automatic Decoiler (Manual or Hydraulic Options)
The machine includes a durable decoiler system to support easy coil loading and smooth feeding.
- Expansion range: 450–520mm
- Max capacity: 1 Ton
- Feeding speed: Matches forming line speed
- Optional hydraulic decoiler with coil car for heavy-duty operations
4. Sheet Guiding Device
Ensures the coil enters the forming system in accurate alignment.
- Components: Steel platform, guide rollers, position blocks
- Function: Stable feeding and correction of material position
5. Hydraulic Station
Provides stable power for cutting operations:
- High-quality hydraulic components
- Oil tank, pump, electromagnetic valves
- Energy-saving design—runs only during cutting
- Ensures no leakage and long-term durability
6. Un-Powered Stacker
A 3m discharge table equipped with rollers for easy movement and stacking of finished profiles.
Applications of U Baffle Acoustic Ceiling Panels
The U-shaped acoustic ceiling baffles produced by this machine are widely used in commercial building decoration, including:
- Shopping Malls
- Airports & Railway Stations
- Hotels & Restaurants
- Exhibition Centers
- Office Buildings
- Conference Halls
- Public Spaces & Interior Design Projects
These ceilings offer excellent aesthetics, acoustic performance, and modern architectural appeal.
Why Choose This U Baffle Ceiling Machine?
- High forming accuracy
- Fast production speed
- Low length error
- Multi-size adjustable
- Stable hydraulic system
- Durable roller and cutter materials
- Suitable for aluminum and steel
- Lifetime technical support
This acoustic ceiling panel machine helps manufacturers significantly enhance productivity while ensuring premium-quality U-baffle profiles.
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