Zhongtuo 2″ Lok-Floor Composite Floor Deck Roll Forming Machine Steel Decking Roll Former

Zhongtuo 2″ Lok-Floor composite floor deck with rolled-in embossments provides strong composite action, fast installation, and high load capacity for steel structure buildings, warehouses, and commercial projects.

2″ Lok-Floor Composite Floor Deck:

In modern steel structure construction, composite floor decking systems play a critical role in improving construction efficiency, structural strength, and overall project economy. Among them, the 2″ Lok-Floor Composite Floor Deck stands out for its reliable mechanical interlock, strong composite action, and wide application across industrial and commercial buildings.

2 inch Lok-Floor composite steel floor deck with embossed profile
2 inch Lok-Floor composite steel floor deck with embossed profile

What Is a 2″ Lok-Floor Composite Deck?

The 2″ Lok-Floor composite steel deck is designed with rolled-in embossments that mechanically interlock with concrete. Once properly installed and fastened, the steel deck and concrete slab act together as a single structural system.
This combination of mechanical interlock and chemical bonding effectively resists horizontal shear forces and delivers excellent composite slab performance.

Cross section of 2 inch composite floor deck for concrete slab reinforcement
Cross-section of 2 inch composite floor deck for concrete slab reinforcement

2″ Lok-Floor Deck Technical Overview

Also known as 2″ Composite Deck, this profile is engineered for structural efficiency and easy installation:

  • Deck depth: 2 inches
  • Effective coverage width: 36 inches
  • Strong bond with concrete for slab reinforcement
  • Embossment patterns optimized for composite action
    (patterns may vary by manufacturer)
  • UL Approved for fire-rated applications

Metal Deck Properties

Thickness and Weight

Gage Thickness (in.) Weight (PSF)
20 0.0358 1.8
18 0.0474 2.4
16 0.0598 3.1

Section Properties per Foot of Width

Gage Ip (in⁴) Sp (in³) Sn (in³)
20 0.540 0.380 0.316
18 0.520 0.460 0.479
16 0.657 0.608 0.609

Roll forming rollers for 2 inch composite floor deck machine
Roll forming rollers for 2 inch composite floor deck machine

Advantages of  Floor Deck in Steel Structures

The  floor deck, produced by advanced floor deck forming equipment, is especially suitable for fast-track steel structure construction.

During the construction phase, it can:

  • Quickly form a rigid working platform
  • Support multi-floor installation of profiled steel sheets
  • Allow layered concrete slab pouring for accelerated schedules

During the service phase, the deck:

  • Acts as tensile reinforcement for concrete floors
  • Improves overall floor rigidity
  • Reduces steel and concrete consumption
  • Lowers total project cost while maintaining structural performance

The embossed surface and stiffening ribs significantly enhance the bonding force between steel deck and concrete, resulting in a high-load-bearing composite floor system.

Rolled-in embossments on composite floor deck for mechanical interlock with concrete
Rolled-in embossments on composite floor deck for mechanical interlock with concrete

Floor Deck Roll Forming Machine Advantages

The steel floor deck is produced by a metal floor deck roll forming machine using galvanized steel sheets through cold roll forming.

Key advantages include:

  • Advanced hydraulic drive system
  • Automatic hydraulic cutting after roll forming
  • No deformation, no material waste
  • High safety level with stop-and-cut operation

The finished floor decks feature:

  • Simple profile with large rib height
  • High strength and excellent load capacity
  • Strong adhesion when combined with welded steel mesh and on-site concrete pouring
  • Reduced need for traditional steel or wooden formwork, especially in high-rise buildings

2″ Lok-Floor Composite Floor Deck – Technical Specifications

Item Specification
Product Name 2″ Lok-Floor Composite Floor Deck
Deck Type Composite Steel Floor Deck
Deck Depth 2 inches
Effective Coverage Width 36 inches
Material Galvanized Steel
Composite Action Mechanical interlock + chemical bond
Embossment Rolled-in embossments for concrete bonding
Fire Rating UL Approved
Application Concrete slab formwork & reinforcement
Weight 6 Ton

Metal floor deck roll forming machine for composite steel decking
Metal floor deck roll forming machine for composite steel decking

Lightweight, Strong, and Built for the Future

Roll-formed composite floor decks are lightweight, high-strength, and capable of bearing heavy loads. With their seamless appearance, excellent seismic performance, and easy installation, they have become a preferred flooring solution for modern steel structure buildings worldwide.

Typical Applications of 2″ Composite Floor Deck

Thanks to its strength, lightweight design, and construction efficiency, the 2″ Lok-Floor deck has been widely used in:

  • Power plants and power equipment facilities
  • Automobile exhibition halls
  • Steel structure workshops and factories
  • Cement warehouses and logistics centers
  • Steel structure office buildings
  • Airport terminals and railway stations
  • Stadiums, concert halls, and large theaters
  • Shopping malls and Olympic sports venues
2 inch composite metal deck acting as formwork and reinforcement for concrete

These projects demand high load-bearing capacity, fast construction speed, and long-term durability, all of which composite floor decking systems can deliver.

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