As the global construction industry continues to move toward steel structures and prefabricated buildings, the demand for high-performance floor decking systems keeps increasing. The Metaldeck 25 Roll Forming Machine is specially designed to manufacture durable and precise steel floor deck panels used in commercial, industrial, and multi-story construction projects.
This machine combines high-speed production, stable forming accuracy, and intelligent automation to help manufacturers improve productivity while reducing labor costs and material waste. Whether you produce floor decking for warehouses, office buildings, shopping centers, or steel structure platforms, this equipment provides a reliable and efficient production solution.
Unlike traditional forming equipment, the Metaldeck 25 machine delivers continuous roll forming with smooth profile shaping and accurate cutting, which greatly improves production consistency and finished product quality.
Key Features of the Metaldeck 25 Roll Forming Machine
The machine is engineered with a heavy-duty structure and advanced control system to ensure long-term stable operation. In addition, it supports customized profile designs according to customer requirements.
Main Advantages
- High-speed continuous production
- Stable profile accuracy and smooth embossing
- Fully automatic PLC control system
- Easy operation with touchscreen interface
- Strong machine frame for long service life
- Adjustable production parameters
- Suitable for galvanized steel and pre-painted steel coils
- Low maintenance requirements
Furthermore, the equipment supports automatic length cutting and batch counting, making production management more convenient and efficient.
Technical Specifications
| Item | Specification |
|---|---|
| Machine Type | Metaldeck 25 Roll Forming Machine |
| Material Thickness | 0.7 – 1.6 mm |
| Coil Width | 1220 mm |
| Forming Stations | 28 Rows |
| Shaft Diameter | 90 mm Solid Shaft |
| Roller Material | 45# Steel with Chrome Coating |
| Main Frame | 400 H Steel |
| Drive System | Chain Transmission |
| Main Motor Power | 30 KW |
| Hydraulic Power | 5.5 KW |
| Forming Speed | 15 – 20 m/min |
| Cutting System | Hydraulic Automatic Cutting |
| Control System | PLC + Touch Screen |
| Voltage | 380V 50Hz 3 Phase |
| Machine Weight | About 8 Tons |
| Machine Size | 9500 × 1600 × 1600 mm |
In addition, voltage, language, profile design, and machine configuration can all be customized for different market standards.
High Precision Production with Intelligent Automation
The Metaldeck 25 production line uses a precision roll forming system combined with PLC intelligent control technology. As a result, operators can easily adjust production length, quantity, and batch settings directly from the touchscreen control panel.
Meanwhile, the imported servo control system improves forming accuracy and ensures consistent panel dimensions throughout long production runs. The machine minimizes profile deviation and maintains excellent flatness, which is especially important for steel decking installation in large construction projects.
Because of its automated workflow, the machine reduces manual intervention and helps manufacturers lower labor intensity while increasing daily production output.
Additionally, the hydraulic cutting system provides clean cutting edges without deformation or scratches, helping improve the appearance and installation performance of finished floor deck panels.
Wide Applications in Steel Structure Buildings
The finished Metaldeck 25 panels are widely used in modern steel structure construction due to their excellent load-bearing performance and efficient installation characteristics.
Typical application areas include:
- Multi-story steel buildings
- High-rise commercial projects
- Industrial factories and workshops
- Mezzanine floor systems
- Shopping malls and supermarkets
- Parking structures
- Bridges and infrastructure projects
- Prefabricated building systems
During construction, the steel floor decking acts as permanent formwork while supporting wet concrete and construction loads. After concrete curing, the deck profile works together with the concrete slab to create a strong composite floor system.
Therefore, builders can reduce construction time, save reinforcement materials, and improve overall structural efficiency.
Durable Structure for Long-Term Stable Operation
To ensure reliable performance under continuous industrial production, the machine frame is manufactured from thick welded steel components. At the same time, the forming rollers are processed from high-quality 45# steel and treated with hard chrome coating for improved wear resistance.
The hydraulic station and overload protection system further enhance machine stability during long-hour operation. Even under demanding production conditions, the equipment maintains smooth and stable output.
Moreover, the modular machine structure simplifies maintenance and allows faster replacement of components when necessary.
Why Choose Our Metaldeck 25 Roll Forming Machine
Choosing the right floor deck forming equipment directly affects production efficiency, product quality, and operating costs. Our Metaldeck 25 Roll Forming Machine offers not only advanced manufacturing technology but also complete technical support throughout the machine lifecycle.
We provide:
- Custom profile design services
- Installation and operator training
- Overseas technical support
- 24-hour after-sales response
- Long-term spare parts supply
- Production line customization
With years of experience in roll forming machine manufacturing, we help customers worldwide build efficient and reliable steel decking production lines for modern construction industries.
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