Metal Hat Channel Forming Machine
In modern light steel construction and industrial framing systems, metal top hat and omega profiles play a critical role as load-supporting and reinforcing components.
Our Factory Low Cost Metal Hat Channel Forming Machine is designed to deliver stable performance, high forming accuracy, and competitive pricing, making it an ideal solution for manufacturers seeking cost-effective top hat purlin production.
This Top Hat Purlin Roll Forming Machine adopts continuous cold roll forming technology to process GI, PPGI, and aluminum coils into precise hat-shaped steel profiles. With PLC automatic control and a robust forming structure, the machine ensures consistent quality even under long-term high-speed operation.
Main Advantages of Our Top Hat Roll Forming Machine
- Low factory price, suitable for startups and large-scale production
- High forming speed, up to 28 m/min (customized)
- Strong structure, designed for 1.5–3.0mm thick metal
- PLC automatic control, easy operation and stable output
- Custom profile design, tailored to your drawing and local standards
This machine is especially suitable for customers targeting drywall systems, light steel structures, and industrial framing markets.
Production Workflow of Top Hat Purlin Roll Forming Line
The complete production line operates in a smooth and automated sequence:
Decoiler → Roll Forming Section → Hydraulic System → PLC Control System → Automatic Cutting → Product Receiving Table
Each unit works in coordination to ensure precise forming, clean cutting edges, and uniform product length.
Technical Parameters Overview
| Item | Specification |
|---|---|
| Product Name | Metal Top Hat Profile Omega Purlin Roll Forming Machine |
| Forming Material | GI / PPGI / Aluminum |
| Material Thickness | 1.5 – 3.0 mm (customized) |
| Decoiler | Hydraulic automatic decoiler + manual decoiler (free) |
| Roller Stations | 16 rows (customizable) |
| Shaft Diameter | 80 mm solid shaft |
| Shaft Material | 45# steel, hard chrome plated |
| Roller Material | GCr15, quenched heat treatment |
| Drive System | Gearbox transmission |
| Cutting Type | Hydraulic automatic cutting |
| Cutter Material | Cr12MoV, no deformation |
| Forming Speed | 28 m/min (depends on profile & thickness) |
| Main Motor Power | 15 kW |
| Hydraulic Power | 5.5 kW |
| Control System | PLC automatic control, multi-language support |
| Voltage | 380V / 50Hz / 3Phase (or customized) |
| Machine Weight | Approx. 6.5–7 tons |
| Place of Origin | Hebei, China |
| Brand | Zhongtuo |
| Warranty | 1 year |
| Test Report | Provided |
| Video Inspection | Provided |
Wide Application of Metal Top Hat & Omega Profiles
The finished metal hat channel profiles produced by this machine are widely used across multiple industries:
Construction Industry
- Steel structure factory support beams
- Curtain wall keels and drywall framing
- Floor support components
- Prefabricated and modular house skeletons
Transportation & Infrastructure
- Highway noise barrier brackets
- Tunnel support frames
- Bridge crash barrier structures
Mechanical & Industrial Manufacturing
- Equipment frames and racks
- Conveyor line guide rails
- Warehouse shelving crossbeams
Other Applications
- Photovoltaic mounting accessories
- Container structural parts
- Agricultural machinery frames
Why Choose Zhongtuo Factory?
- Over 15+ years experience in roll forming machine manufacturing
- Exported to 90+ countries worldwide
- Certified with ISO9001, CE, and other international standards
- Professional engineering team for custom solutions
- Reliable after-sales support and technical guidance
If you are looking for a low-cost, high-efficiency Metal Hat Channel Forming Machine with stable performance and factory-direct pricing, Zhongtuo is your trusted partner.
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