ZTRFM Omega Furring Channel Roll Forming Machine Automatic Hat Channel Production Line for Ceiling & Drywall Systems

The ZTRFM Omega Furring Channel Roll Forming Machine is an advanced automatic production line designed for manufacturing omega-shaped furring channels, hat channels, and ceiling support profiles. It is widely used in drywall systems, suspended ceilings, interior decoration, and light steel construction projects.

This machine processes galvanized steel (GI) strips from 0.5–1.5 mm thickness and delivers accurate profiles with smooth surfaces, stable dimensions, and high production efficiency. By integrating decoiling, feeding, roll forming, cutting, conveying, and stacking functions, the complete line helps manufacturers reduce labor costs while improving production capacity.

High Precision Omega Channel Forming Solution

ZTRFM develops this omega furring channel roll forming machine with a strong welded frame and precision forming technology to ensure long-term operation. The machine adopts a PLC automatic control system, allowing operators to easily set production length, quantity, and batch parameters.

During production, galvanized steel coils enter through the decoiler and feeding system before passing through multiple forming stations. The rollers gradually shape the flat metal strip into a precise omega profile without damaging the surface coating.

Furthermore, the machine can be customized according to different profile dimensions, material thicknesses, and customer production requirements.

Main Technical Specifications

Complete Automatic Production Process

The ZTRFM omega channel production line combines several functional units to create a fully automatic manufacturing solution.

The decoiler system supports stable coil feeding and can be equipped with a hydraulic automatic decoiler or electric double-head decoiler. It helps operators load materials efficiently and ensures continuous production.

Next, the feeding device guides the steel strip into the forming section. The improved design includes an automatic oiling system that applies lubricant to the coil surface, reducing friction and protecting the material during forming.

The main roll forming machine uses multiple precision rollers to gradually shape the profile. The rollers are manufactured from high-quality GCr12MoV or Cr12 steel and undergo surface treatment for better wear resistance.

After forming, the servo tracking cutting system automatically cuts the finished omega channels according to preset lengths. The Cr12MoV cutting blade provides clean cutting edges with no deformation or surface scratches.

Finally, the conveyor system, automatic stacker, and nylon strap packaging machine complete the finishing process. This automation greatly improves production efficiency and reduces manual handling.

Advanced Components for Stable Performance

ZTRFM focuses on reliable machine structures and durable components. The roll forming section adopts a gear transmission system, solid 45# steel shafts, and precision bearings to maintain stable operation under continuous production conditions.

The electrical system uses PLC, inverter, touch screen, and electrical components from reliable international brands such as Siemens or Delta. Operators can monitor production status easily through the user-friendly interface.

In addition, the hydraulic station is equipped with a real-time temperature monitoring device. This allows users to check hydraulic oil temperature quickly and maintain safer machine operation.

Automatic Stacking and Packaging System

To meet modern factory automation requirements, the omega furring channel production line can be equipped with a fully automatic stacking and packaging system.

After cutting, finished channels move onto the high-speed conveyor table, where they are arranged automatically before packaging. The stacker then organizes and piles products neatly, while the nylon strap packaging machine completes the final packing process.

This system saves labor, improves workplace safety, and ensures consistent product handling for large-scale production.

Why Choose ZTRFM Omega Furring Channel Machine?

The ZTRFM Omega Furring Channel Roll Forming Machine provides an efficient solution for manufacturers producing ceiling channels and drywall support systems. Its automatic operation, precise forming technology, and customizable design make it suitable for different construction markets worldwide.

With advantages including high-speed production, low maintenance requirements, durable components, and intelligent PLC control, this machine helps customers achieve higher productivity and better product quality.

ZTRFM can customize omega channel machines according to profile drawings, production speed requirements, material specifications, and factory conditions, providing a complete solution from coil feeding to finished product stacking.

Related Products

For complete light gauge steel framing solutions, Zhongtuo also provides various profile roll forming machines, including Light Steel Keel Roll Machine, Drywall C U Channel Primary Machine, Furring Channel Machine, Other Metal Channel Machine, Steel Wall Angle Machine, and Tee Bar Machine.

These machines are designed for producing drywall profiles, ceiling systems, and customized metal channels with high precision, stable performance, and efficient production.

By combining automatic size change technology, precision roll forming, intelligent PLC control, and automatic palletizing, the drywall metal stud and track roll forming machine provides an efficient solution for companies producing high-volume light steel framing products.