Zhongtuo 1090 & 965 Trapezoidal Double Layer Roofing Sheet Roll Forming Machine for Serbia

Trapezoidal Double Layer Roofing Sheet Roll Forming Machine

The working principle of the galvanized steel tile machine utilizes a new hydraulic shearing system powered by a gear oil pump.

IBR roofing equipment is a traditional Chinese building material often finished with lead-glazed coatings in colors such as gold, emerald green, and blue, among over a hundred glaze color options. Importantly, these tiles do not suffer from the anti-lead phenomenon that can affect decorative finishes on lead-glazed tiles. Due to their aesthetics and durability, Western-style tiles are increasingly favored in modern construction and are being widely adopted.

In today’s roofing sheet market, manufacturers need equipment that can deliver both flexibility and stable output. Our 1090 and 965 trapezoidal double layer roofing sheet roll forming machine is specially designed to meet this demand. It produces two popular roofing profiles on one machine frame, helping customers save factory space, reduce investment costs, and improve production efficiency.

This machine is widely used for producing galvanized steel roofing sheets, PPGI roof panels, and step-type glazed roofing tiles for prefab houses, workshops, warehouses, and residential construction projects. Thanks to its compact double-layer structure and reliable hydraulic system, it offers a practical solution for roofing sheet manufacturers in Serbia and many other overseas markets.

Trapezoidal Double Layer Roofing Sheet
Trapezoidal Double Layer Roofing Sheet

Why Choose the 1090 & 965 Double Layer Roofing Sheet Roll Forming Machine?

Compared with a single-layer machine, a double-layer roll forming machine gives users much more production flexibility. It can produce two different sheet profiles without requiring two separate lines. As a result, manufacturers can respond faster to changing market needs while controlling equipment costs.

Moreover, this machine combines trapezoidal roofing sheet production and step tile sheet forming in one complete system. The upper and lower layers are designed for efficient switching, which makes the machine ideal for companies that need multiple roofing designs for different construction applications.

In addition, the machine adopts a strong frame structure, precision rollers, and a hydraulic cutting and pressing system. Therefore, it ensures stable operation, accurate profile forming, and an attractive finished sheet appearance.

 

Trapezoidal Double Layer Roofing Sheet
Trapezoidal Double Layer Roofing Sheet
Trapezoidal Double Layer Roofing Sheet Roll Forming Machine

Workflow for TR4 IBR Roofing Sheet Double Layer Machine

Uncoiler → Molding Core → Hydraulic System → Automatic Control System → Step Formed Mechanism → Automatic Shearing Mechanism → Product Receiving Table

Component Specifications
Decoiler Quantity: 1 set

Max Width: 1000–1250 mm

Inner Diameter: Φ450–Φ550 mm

Outer Diameter: 1500 mm

Max Load Capacity: 5000 kgs

Operation: Passive or hydraulic

Feeding Device with Pre-sliding Cutter Quantity: 1 set
Roll Forming Machine Material Thickness: 0.25–0.8 mm PPGI and GI

Number of Roller Stations: 10–18- Rollers Material: 45# steel, polished & chrome-coated (HRC58–62°)- Shaft Material: High-grade 45# steel, CNC lathe polished- Shaft Diameter: 70 mm (solid shaft)- Frame Panel Size: 16×290×330 mm- Bottom Frame: 350×8 mm H steel- Motor Power: 3.8/5.5 kW × 2 (servo motors)- Drive Type: Wall plate chain drive- Chain and Gear: 1″ chain- Speed: Approx. 4–6 m/min

Cut-off Device Cut-off Modular Material: Cr12 steel (heat-treated, HRC58–62°)- Cut-off Type: Qualified pillar cutting- Hydraulic Stand Motor: 5.5 kW- Punching Die Material: Cr12 steel (heat-treated)
PLC Control Box Type: PLC frequency control system with touchscreen- PLC Brand: Delta- Encoder Brand: Omron- Length Error: ±2 mm- Language: English and Chinese- Voltage: 380 V / 50 Hz, 3-phase (customizable)
Hydraulic Pump Station  Oil Type: 46# hydraulic oil- Pump Brand: Domestic Chinese brand- Motor Power: 5.5 kW- Solenoid Valves: Huade brand- Valve Type: Single solid valve- Cooling Method: Fan
Production Support Table Manual type or automatic stacker available
Trapezoidal Double Layer Roofing Sheet Roll Forming Machine
Trapezoidal Double Layer Roofing Sheet Roll Forming Machine

Advantages of Trapezoidal and Box Profile Roofing Sheets

Trapezoidal and box profile sheets have become increasingly popular in industrial and commercial construction. On the one hand, they offer excellent structural strength. On the other hand, they remain economical and easy to install.

Because of their profile design, these roofing sheets can handle rain, wind, snow, and temperature changes effectively. In addition, galvanized and coated surfaces provide reliable anti-corrosion protection, which extends the service life of the finished panels.

Another major advantage is installation efficiency. Since the sheets are lightweight and easy to fix, contractors can complete roofing projects faster and with lower labor costs. Consequently, they are widely used for warehouses, factories, storage buildings, farm sheds, garages, canopies, and prefabricated structures.

Meanwhile, glazed tile style roofing sheets add a more decorative appearance. Therefore, they are also suitable for villas, residential houses, and projects that require both durability and visual appeal.

Trapezoidal Double Layer Roofing Sheet

Wide Range of Applications

This double layer roofing sheet roll forming machine is suitable for producing roofing panels for many different building projects. For example, manufacturers can use it to supply roofing sheets for:

  • prefab houses
  • industrial plants
  • warehouses
  • workshops
  • agricultural buildings
  • garages
  • shelters and canopies
  • residential roof systems

Because one machine can produce two popular profiles, it gives businesses more freedom to serve multiple customer groups. This is especially valuable in markets where demand changes quickly.

Stable Performance and Easy Operation

In the Serbian market, construction companies and roofing material suppliers often need practical, cost-effective, and durable metal roofing sheet solutions. This is exactly why the 1090 and 965 trapezoidal double-layer roofing sheet roll forming machine has gained strong interest.

It helps local manufacturers produce different roofing profiles with one machine, which lowers startup costs and saves workshop space. At the same time, the finished sheets offer the durability and appearance required for both industrial and residential use. Therefore, this machine is a smart investment for companies that want to expand roofing sheet production efficiently.

The 1090 & 965 trapezoidal double layer roofing sheet roll forming machine is an efficient and economical choice for manufacturers who want to produce high-quality roofing sheets with two profile options on one production line. With its robust structure, hydraulic pressing and cutting system, touchscreen PLC control, and wide application range, this machine can support stable and profitable roofing sheet production.

Whether you produce trapezoidal roof panels, box profile sheets, or glazed tile-style roofing sheets, this machine can help you improve efficiency, reduce costs, and meet market demand with confidence.

If you are looking for a reliable roofing sheet production solution for the Serbian market or other international projects, this machine is well worth considering.

The working principle of the galvanized steel tile machine utilizes a new hydraulic shearing system powered by a gear oil pump.

IBR roofing equipment is a traditional Chinese building material often finished with lead-glazed coatings in colors such as gold, emerald green, and blue, among over a hundred glaze color options. Importantly, these tiles do not suffer from the anti-lead phenomenon that can affect decorative finishes on lead-glazed tiles. Due to their aesthetics and durability, Western-style tiles are increasingly favored in modern construction and are being widely adopted.

Trapezoidal Double Layer Roofing Sheet Roll Forming Machine

 

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