The Container House Beam Roll Forming Machine is a specialized automatic forming system designed for manufacturing high-strength steel beams, roof beams, floor beams, and structural components used in modular container houses. With the ability to process 2.0-4.0mm galvanized steel coils, this machine produces accurate profiles with stable quality and high efficiency, making it an ideal solution for container house manufacturers, prefabricated building companies, and steel structure producers.
As the demand for modular housing continues to grow worldwide, manufacturers require faster and more reliable production methods. This 4mm Beam Forming Machine provides an advanced solution by integrating feeding, leveling, roll forming, punching, hydraulic cutting, and discharging into one complete production line. It helps reduce manual labor, improve production consistency, and ensure every steel frame component meets strict construction requirements.
Advanced Container House Frame Roll Forming Machine Design
The Container House Frame Roll Forming Machine is engineered specifically for producing structural steel parts of foldable container houses and modular buildings. Unlike conventional forming equipment, this machine adopts a customized structure design to handle thicker steel materials while maintaining excellent forming precision.
The production line starts with coil unwinding and feeding. The leveling system removes material deformation before the steel enters the forming section. Multiple roller stations gradually shape the metal sheet into the required beam profile without damaging the surface coating.
After forming, the machine automatically performs punching and cutting operations according to preset parameters. This integrated process allows manufacturers to produce complete container house frame components with fewer additional processing steps.
The production process includes:
Uncoiling → Feeding & Leveling → Roll Forming → Straightening → Punching → Hydraulic Cutting → Discharging
This continuous workflow improves production efficiency and reduces production errors during large-scale container house manufacturing.
Key Specifications of Container House Beam Forming Equipment
The machine uses high-quality components and precise manufacturing technology to guarantee long service life and stable operation. The forming rollers, shafts, and cutting tools are independently processed to achieve higher accuracy and durability.
| Item | Parameters | Remark |
|---|---|---|
| Base Frame | Welded by 40# I-beam | National standard design |
| Main Motor Power | 37KW | DingBang, Changzhou |
| Hydraulic Station | 5.5KW | Solenoid valves ×3 + relief valve |
| Forming System | 33 main rollers + 6 auxiliary rollers + 2 guide rollers + 1 correction roller | Customized design |
| Transmission Mode | 1.5 inch chain drive, double chain for main drive | High-strength transmission |
| Cutting Method | Hydraulic cutting | Customized production |
| Gearbox | K127 gearbox | Changzhou Aierte |
| Control System | PLC + frequency converter + operation screen | Delta & Schneider electrical components |
| Encoder | 5-meter 600-line encoder | Omron or Koyo |
| Forming Speed | About 13-14 m/min | Stable continuous production |
| Raw Material | 2.0-3.0mm galvanized coil | Q195/Q235 steel |
| Material Width | 440mm | Customized according to profile |
| Fixed Length Accuracy | ±1.5mm | High precision cutting |
| Machine Size | 18000×1600×1900mm | Including motor base |
| Total Weight | About 18 tons | Heavy-duty structure |
The combination of a strong welded frame, precision rollers, and intelligent control system allows the machine to operate continuously in demanding industrial environments.
High Precision Roll Forming and Punching Process
The performance of a container house production line depends heavily on the accuracy of the forming process. Therefore, this Container House Roll Forming Machine uses specially treated rollers and shafts to maintain stable operation during long-term production.
The forming rollers are manufactured from Gr15SiMn bearing steel, which provides excellent wear resistance after quenching and chrome plating. The main shafts use 40Cr steel with tempering treatment, offering strong load-bearing capacity and improved durability.
Meanwhile, the cutting system adopts Cr12MoV die steel with vacuum quenching treatment, ensuring clean and accurate cutting performance.
In addition to standard forming functions, the machine can integrate customized punching operations, including:
- Drain hole punching
- Connecting hole punching
- Customized mounting hole punching
These additional functions allow finished beams and posts to be directly assembled into container house structures, saving secondary processing time and reducing production costs.
Complete Solution for Container House Steel Frame Manufacturing
The Roll Forming Machine for Shipping Container Production plays an important role in modern modular construction. It enables manufacturers to produce different structural parts, including:
- Container house top beams
- Floor beams
- Corner posts
- Steel frame components
- Customized structural profiles
Compared with traditional manual fabrication methods, roll forming technology offers better material utilization and higher production speed. The automatic forming process ensures that every component has consistent dimensions, which improves assembly accuracy during container house construction.
Furthermore, the machine can be customized according to different container house designs, steel grades, and profile requirements. Whether producing standard shipping container homes or customized prefabricated buildings, this equipment provides a flexible manufacturing solution.
Reliable Performance and Professional Manufacturing Support
During the development of container house roll forming equipment, manufacturers require not only advanced technology but also reliable after-sales support. This machine is manufactured with strict quality control, and every major component is carefully tested before delivery.
The equipment includes:
- 7T manual tension unloading rack
- Independent discharging rack
- Hydraulic system with No.46 anti-wear hydraulic oil
- 25 square three-phase power incoming cable
With professional engineering experience in roofing sheet machines, wall panel machines, steel purlin machines, metal decking machines, guardrail machines, light gauge steel frame machines, and customized roll forming systems, the manufacturer provides complete solutions for global steel processing industries.
Through continuous innovation and customized engineering, the Container House Beam Forming Machine helps customers achieve faster production, lower labor costs, and higher-quality container house components.
Why Choose Container House Beam Roll Forming Machine?
For companies involved in modular construction, investing in an automatic beam forming system brings significant advantages. The machine improves production efficiency while maintaining excellent profile accuracy and structural strength.
Main benefits include:
- High-speed automatic production with a forming speed of approximately 13-14m/min
- Strong forming capability for 2-4mm galvanized steel materials
- Integrated punching and cutting system for complete component production
- High precision control with PLC and encoder technology
- Long service life through durable rollers and shafts
- Customized solutions for different container house structures
With these advantages, the Container House Beam Roll Forming Machine has become an essential production solution for modern container house factories seeking efficient, reliable, and scalable steel frame manufacturing.
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