Zhongtuo Resilient Channel Roll Forming Machine 25 Gauge RC Channel Machine for Sound Insulation

Zhongtuo Professional resilient channel roll forming machine for 25 gauge galvanized steel. Designed to produce RC channels for sound insulation wall and ceiling systems. AISI 1000 compliant.

Resilient Channel Roll Forming Machine For 25 Gauge Sound Insulation RC Channel

The Resilient Channel Roll Forming Machine is designed for the professional production of 25-gauge galvanized steel resilient channels (RC) used in sound-rated wall and ceiling systems. The machine complies with North American AISI 1000 / CSA S136 standards and ensures stable profile geometry, controlled flexibility, and consistent acoustic performance.

This machine is widely used by manufacturers supplying drywall systems, light steel framing, and sound insulation solutions for residential and commercial construction.

RC channel roll forming machine with hydraulic punching system
RC channel roll forming machine with hydraulic punching system

What Is a Resilient Channel (RC)?

A resilient channel is a cold-formed galvanized steel profile installed between drywall and structural framing. Its primary function is to reduce sound transmission by decoupling the gypsum board from studs or joists.

By introducing controlled flexibility, resilient channels help:

  • Reduce airborne and impact noise
  • Absorb vibration
  • Improve overall acoustic comfort

They are commonly used in apartments, hotels, offices, hospitals, and recording studios.

Resilient Channel Profile Reference (25 Gauge)

  • Profile Type: Double-leg resilient channel with offset web
  • Material Thickness:
    • 25 Gauge ≈ 0.45–0.48 mm (≈ 18 mil)
  • Overall Width (W): ≈ 2-1/2″ (63.5 mm)
  • Top Flange Width (F): ≈ 1-1/4″ (31.75 mm)
  • Leg Depth (H): ≈ 1/2″ (12.7 mm)
  • Inside Bend Radius: ≈ 1.5 × material thickness
  • Perforations: Pre-punched or slotted holes for screw fixing
  • Embossed Pattern:
    • Embossing on web and flange for extra strength
    • Exact pattern confirmed during engineering stage
RC channel roll forming machine with hydraulic punching system
RC channel roll forming machine with hydraulic punching system

This profile is a reference for machine configuration and quotation. Final dimensions and tolerances are confirmed during detailed engineering.

Machine Technical Specifications

Item Specification
Material Thickness 0.4 – 1.2 mm Galvanized Steel
Forming Speed 20 – 70 m/min
Forming Stations 13 Stations
Shaft Material GCr15 High-Grade Steel
Coil Inner Diameter 460 – 520 mm
Machine Weight Approx. 5 Tons

Highlights:

  • 0.8 mm resilient channel roll forming capability
  • Designed for sound insulation channel production
  • Stable forming for thin galvanized steel
Sound insulation resilient channel production line
Sound insulation resilient channel production line

Machine Components

  • 3-ton Passive Decoiler – 1 set
  • Servo Feeding Device – 1 set
  • Hydraulic Punching Unit – 1 set
  • Main Roll Forming Machine – 1 set
  • Hydraulic Cutting System – 1 set
  • PLC Control Box – 1 set
  • Passive Run-Out Table – 1 set
Resilient channel roll forming machine for 25 gauge galvanized steel
Resilient channel roll forming machine for 25 gauge galvanized steel

Working Process

Decoiler → Servo Feeding → Hydraulic Punching → Roll Forming → Hydraulic Cutting → Run-Out Table

Integrated punching and cutting ensure accurate hole positioning and consistent finished lengths.

Resilient channel roll forming machine for 25 gauge galvanized steel
Resilient channel roll forming machine for 25 gauge galvanized steel

Key Advantages

  • Designed specifically for resilient channel (RC) profiles
  • High forming accuracy with stable roll stations
  • Integrated punching for drywall screw installation
  • Optional embossing for improved profile stiffness
  • Suitable for long-term, continuous production
  • Easy operation and maintenance
Furring Channel Roll Forming Machine
Furring Channel Roll Forming Machine

Applications

Resilient channels produced by this machine are used in:

  • Residential buildings (apartments, houses)
  • Commercial projects (offices, hospitals, hotels)
  • Industrial facilities
  • Recording studios, theaters, and cinemas
Furring Channel Roll Forming Machine
Furring Channel Roll Forming Machine

Payment & Delivery Terms

  • Minimum Order: 1 set
  • Price: Negotiable
  • Packaging: Standard export packing
  • Delivery Time: 75 days after deposit
  • Payment Terms: T/T, L/C
  • Production Capacity: 10 sets per month

Why Choose Our Machine?

  • Experienced manufacturer of roll forming equipment
  • Machines designed for North American drywall systems
  • Customization available for profile, punching, and embossing
  • Reliable quality and long service life
  • Professional technical support and after-sales service

Keywords

resilient channel roll forming machine, RC channel machine, sound insulation channel roll forming machine, drywall channel making machine, galvanized steel channel roll forming machine

 

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