The Triangle Tee Roll Forming Machine, also known as a Spring Tee Carrier Roll Forming Machine, is designed for the efficient production of metal carriers used in clip-in suspended ceiling systems. These triangle-shaped tee profiles provide reliable support for metal ceiling tiles and help create a stable, accurate, and professional false ceiling structure.
Cangzhou Zhongtuo manufactures this production line with a focus on high-speed operation, precision roll forming, intelligent control, and stable continuous production. The machine can process galvanized steel and stainless steel and produce Spring Tee carriers suitable for different ceiling tile sizes, including 300 × 300 mm, 300 × 600 mm, 450 × 450 mm, 600 × 600 mm, and other customized specifications.
When combined with a Clip-In Metal Ceiling Tile Production Line, the Triangle Tee Roll Forming Machine can become part of a complete manufacturing solution for metal suspended ceiling systems.
High-Speed and Continuous Roll Forming Production
The Spring Tee Roll Forming Production Line integrates several important working sections into one continuous manufacturing process. Depending on customer requirements, the complete line can include a decoiler, main roll forming machine, high-speed follow shearing system, and electrical control system.
During production, the decoiler feeds the steel strip continuously into the roll forming section. The precisely designed forming rollers gradually shape the material into the required triangle tee profile. After the profile reaches the programmed length, the follow shearing system performs the cutting operation without stopping the production line.
As a result, the machine can maintain continuous production while improving output efficiency and reducing unnecessary material waste.
Precision Cr12MoV Rollers for Stable Profile Quality
The quality of the forming rollers directly affects the accuracy and consistency of the finished Spring Tee profile. For this reason, the Triangle Tee Roll Forming Machine uses high-quality Cr12MoV mold steel forming rollers.
After heat treatment, the rollers achieve high hardness and excellent wear resistance. CNC machining further improves the accuracy of the roller surface and profile design. Consequently, the rollers can maintain stable forming performance during long-term production.
The precision roll forming process helps manufacturers achieve consistent profile dimensions while minimizing deformation and improving the overall appearance of the finished ceiling carrier.
| Main ComponentFunctionKey Advantage | ||
|---|---|---|
| Decoiler | Supplies steel coil to the production line | Stable and continuous material feeding |
| Roll Forming Machine | Gradually forms the Spring Tee profile | High profile accuracy and consistency |
| Cr12MoV Forming Rollers | Shape the steel strip during production | High hardness and excellent wear resistance |
| Servo Follow Shearing | Cuts profiles without stopping production | High-speed and high-precision operation |
| PLC Control System | Controls and coordinates the production line | Easy parameter setting and automated production |
Servo-Controlled High-Speed Follow Shearing System
One of the major advantages of this Triangle Tee Roll Forming Machine is its high-speed follow shearing technology. Instead of stopping the roll forming machine for every cutting operation, the cutting unit moves synchronously with the formed profile.
The system uses a high-quality YASKAWA servo motor together with a precision transmission system to control the movement of the cutting mechanism. The servo system allows the machine to accurately follow the profile during production and perform cutting at the programmed length.
Meanwhile, the hydraulic cutting mechanism provides fast pressing and quick return action. This combination of servo control and hydraulic power supports efficient and stable cutting performance.
Under suitable production conditions and according to the profile specification, the production line can reach a maximum speed of up to 100 m/min. Therefore, the machine is an excellent choice for manufacturers looking to increase production capacity while maintaining consistent cutting accuracy.
Intelligent PLC Control and Easy Operation
Modern ceiling profile manufacturing requires more than mechanical precision. It also requires simple and reliable automation. The Triangle Tee Roll Forming Machine uses an intelligent electrical control system to coordinate the complete production process.
Operators can set production parameters through the touch-screen control interface. The system can support multiple languages, making the machine more convenient for international users. After the operator enters the required production data, the PLC control system automatically coordinates material feeding, roll forming, profile length measurement, and follow cutting.
High-quality electrical components can be selected according to customer requirements, including YASKAWA servo systems, FATEK PLC controllers, and MCGS touch screens.
As a result, operators can manage the production line more efficiently while reducing manual adjustment and improving production consistency.
Complete Clip-In Metal Ceiling Production Solution
For manufacturers planning to produce complete metal ceiling systems, Zhongtuo can provide more than a single Spring Tee roll forming machine. We can also supply a complete Clip-In Ceiling Tile Production Line.
Depending on the ceiling panel design, the production system may include equipment for coil decoiling, leveling, feeding, punching, perforating, notching, shearing, press bending, and panel forming.
The Triangle Tee Roll Forming Machine produces the supporting carrier, while the metal ceiling production line manufactures the ceiling tiles. Together, these machines create a complete production solution for clip-in suspended ceiling products.
By integrating automated equipment into one manufacturing process, producers can reduce manual labor, improve production efficiency, and maintain more consistent product quality.
The Triangle Tee Roll Forming Machine for Clip-In Metal Ceiling Systems is an ideal solution for manufacturers seeking high-speed production, precision forming, automated cutting, and flexible customization. With high-quality forming rollers, servo-controlled follow shearing, intelligent PLC operation, and customized profile design, the machine provides reliable performance for modern ceiling system manufacturing.
Cangzhou Zhongtuo can customize complete Spring Tee and Clip-In Metal Ceiling Production Solutions based on your profile drawings, raw material specifications, production requirements, and target ceiling system.Technical Specification
| ItemSpecification | |
|---|---|
| Machine Name | Light Gauge Steel Keel Roll Forming Machine |
| Profile Design | Designed according to the customer’s provided sample |
| Raw Material | Galvanized Steel Strip |
| Material Thickness | 0.7 mm |
| Machine Frame Structure | Archway Frame Structure, Referencing the Confirmed Design |
| Forming Stations | 12 Stations |
| Shaft Diameter | 50 mm |
| Roller Material | Cr12 Mold Steel |
| Transmission System | Gear Transmission |
| Cutting Method | Hydraulic Flying Tracking Cutting |
| Production Speed | Up to 20 m/min |
| Main Motor Power | 5.5 kW |
| Hydraulic Station Power | 5.5 kW |
| Servo Tracking Motor Power | 1.5 kW |
| Control System | PLC Automatic Control System |
| Touch Screen | Siemens |
| Frequency Inverter | Siemens |
| Operating Interface | Chinese and English |
| Safety Device | Emergency Stop Button |
| Safety Guard | Openable Protective Safety Cover |
| Feeding System | Equipped with an Oil Application Device at the Material Inlet |
| Certification Mark | CE Logo Applied on the Machine |
FAQ
1. What is a Triangle Tee Roll Forming Machine used for?
A Triangle Tee Roll Forming Machine, also known as a Spring Tee Carrier Roll Forming Machine, is used to manufacture metal carriers for clip-in suspended ceiling systems. The finished Spring Tee profiles support and secure metal ceiling tiles in commercial, residential, and industrial ceiling installations.
2. What materials can the machine process?
This customized machine is designed to process 0.7 mm galvanized steel strip. Depending on the customer’s profile requirements, Zhongtuo can also customize roll forming solutions for other suitable materials and thickness ranges.
3. Can the machine be customized according to my sample?
Yes. The machine can be fully customized according to the customer’s physical sample or confirmed profile drawing. The roller design and forming process will be developed based on the final product requirements.
4. What is the production speed of the machine?
The machine uses a hydraulic flying tracking cutting system and can achieve a production speed of up to 20 m/min, depending on the profile design, material condition, and finished product length.
5. What kind of control system does the machine use?
The production line uses a PLC automatic control system. The touch screen and frequency inverter use Siemens components, and the operating interface supports both Chinese and English.
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