Angle Bead Roll Forming Machine
The ZHONGTUO angle bead roll-forming machine is designed to produce metal angle beads for modern drywall and ceiling systems. These angle beads reinforce wall corners, support metal keels, and help create clean, straight transitions between ceilings and walls.
Because drywall systems are widely adopted worldwide, manufacturers need machines that are stable, flexible, and easy to operate. This is exactly where ZHONGTUO’s solution fits in.
Designed for Daily Industrial Production
Unlike simple forming equipment, this machine is built for continuous operation. The roll forming process runs smoothly, ensuring uniform profile shape and consistent dimensions throughout long production cycles.
At the same time, the NC control system allows operators to set production length and quantity directly. Once parameters are entered, the machine works automatically, reducing manual errors and labor dependency.
Flexible Size Range & Custom Design
Standard angle bead sizes such as 20×20 mm, 25×25 mm, 30×30 mm, and 40×40 mm can be produced with stable accuracy.
More importantly, ZHONGTUO supports custom angle bead solutions. Based on customer drawings, the machine structure, roller design, and cutting system can be adjusted to meet special size or market-specific requirements.
Wide Application in Drywall Systems
Angle beads produced by this machine are commonly applied in:
- Ceiling and wall junction reinforcement
- Interior drywall corner protection
- Commercial buildings, residential projects, offices, and hotels
- Light steel keel and suspended ceiling systems
Thanks to their high strength and dimensional accuracy, the finished angle beads improve both installation efficiency and long-term durability.
Intelligent Control & Accurate Cutting
To ensure production accuracy and repeatability, ZHONGTUO equips the angle bead roll forming machine with an NC numerical control system. Operators can easily input:
- Required length
- Quantity of workpieces
As a result, the machine runs automatically and consistently.
Meanwhile, the integrated shearing station cuts angle beads precisely at the end of the forming line, guaranteeing clean edges and uniform lengths.
Fast Calibration for Different Materials
In addition, the calibration frame allows quick fine-tuning based on:
- Material thickness
- Metal type
Therefore, the machine adapts rapidly to production changes, reducing downtime and improving overall efficiency.
A typical angle bead production line includes:
2-in-1 Decoiler & Straightener → Punching Machine → Roll Forming Machine → Cutting Station → Auto Packaging Unit (Optional)
This modular layout ensures smooth material flow and stable continuous production.
Key Components & Technical Advantages
2-in-1 Decoiler and Straightener
The 2-in-1 Decoiler and Straightener is specifically designed for leveling and straightening metal coils with high precision.
- Balanced fine-tuning structure ensures consistent flatness
- Solid shaft rollers with hard chrome plating enhance wear resistance
- Compact design saves valuable factory space
Consequently, the leveled material maintains a smooth surface without indentation, fully preserving its original coating and surface quality for subsequent processing.
High-Efficiency Punching Machine
Efficiency and flexibility are the core advantages of the punching unit.
- Capable of high-speed, continuous punching
- Punching dies can be customized according to customer drawings
- Suitable for both mass production and small-batch customization
As a result, manufacturers gain greater production flexibility while maintaining excellent punching accuracy.
Cr12 Steel Rollers with Embossing Option
ZHONGTUO uses Cr12 (D3) high-carbon, high-chromium alloy steel for roll forming rollers.
This material offers:
- Outstanding wear resistance
- High tensile strength
- Excellent toughness for long-term operation
Additionally, embossing rollers can be installed to create textures, patterns, or logos directly during the forming process. Therefore, customers can reduce secondary processing steps and lower manufacturing costs while improving product appearance.
Servo Cutting System
The servo cutting system represents a modern and highly accurate cutting solution.
- Servo motors control cutting motion precisely
- Sensors provide real-time position feedback
- Cutting length remains consistent and clean
Thanks to this system, material waste is minimized, production efficiency is improved, and overall operating costs are reduced.
Technical Parameters (Reference)
| Item | Specification |
|---|---|
| Raw Material | GI Steel Strip (ISQ230-Z8) |
| Material Thickness | 0.4 mm |
| Width | 50 mm |
| Length | 2700 / 3000 / 3600 mm |
| Production Speed | Up to 30 m/min |
| Shearing Accuracy | ±1.0 mm |
| Straightness | Bending ≤ 1%, Twist ≤ 1.3% |
All parameters can be customized according to project requirements.
Why Choose ZHONGTUO?
- Professional roll forming machine manufacturer
- Rich experience in drywall and light steel systems
- Strong customization capability based on drawings
- Stable machine performance and long service life
- Reliable technical support and after-sales service
The ZHONGTUO Angle Bead Roll Forming Machine delivers precision, flexibility, and efficiency for modern drywall angle bead production. Whether for standard profiles or customized solutions, this machine helps manufacturers improve product quality, reduce costs, and stay competitive in global markets.
Contact ZHONGTUO today to receive technical drawings, production videos, and a tailored quotation.
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