When production efficiency and flexibility matter, a combo roll forming machine becomes a smart investment. This double-line hat and wall angle profile roll-forming machine integrates two independent forming lines into a single compact system. As a result, manufacturers can produce two different profiles simultaneously—without sacrificing precision or speed.
Instead of operating separate machines, this integrated system allows you to streamline your workflow. Both production lines run independently yet share a unified structure, which helps reduce labor intensity and optimize factory space.
Moreover, the machine achieves speeds of up to 45 m/min, making it ideal for high-volume drywall framing production. One operator can monitor both lines, which significantly improves labor efficiency while maintaining consistent output quality.
To ensure accuracy throughout the production process, the machine adopts a high-sensitivity encoder system. This enables precise length measurement and consistent feeding of steel coils. In addition, the hydraulic cutting system delivers clean and accurate cuts with a tolerance of ±2 mm, ensuring every finished profile meets strict construction standards.
Furthermore, the servo tracking cutting technology allows continuous operation without stopping the line, which enhances productivity and reduces downtime.
Durable Structure for Long-Term Performance
Built with high-grade materials, this roll forming machine is designed for demanding industrial environments. The rollers are manufactured from GCr12MoV steel, while the shafts use 40Cr tempered steel, ensuring excellent wear resistance and long service life.
At the same time, the robust frame structure—combined with a gear-driven transmission system—provides stable operation even under continuous high-speed production. The addition of a lubrication system also prevents zinc buildup on rollers when processing galvanized coils, extending machine lifespan.
Technical Parameters Overview
| Item | Specification |
|---|---|
| Machine Size | 4800 × 1800 × 1400 mm |
| Weight | 3.2 Tons |
| Voltage | 380V / 50Hz / 3 Phase (customizable) |
| Roller Stations | 16 (C Stud) / 14 (U Channel) |
| Shaft Diameter | 60 mm |
| Roller Material | GCr12MoV |
| Shaft Material | 40Cr (Tempered) |
| Main Power | 5.5 kW × 2 |
| Drive System | Gear Transmission |
| Cutting Type | Hydraulic Servo Tracking |
| Cutting Tolerance | ±2 mm |
| Max Speed | Up to 45 m/min |
Versatile Applications in Light Steel Framing
Hat sections and wall angle profiles play a critical role in modern construction. They are widely used for:
- Wall and ceiling framing systems
- Drywall support structures
- Roof substructures
- Architectural facades and canopy frameworks
Additionally, hat profiles provide excellent support when combined with matched channels, allowing for more complex structural designs.
Key Advantages You Should Know
Although this is a combo machine, it’s important to understand that it is not simply a cost-saving shortcut. In fact, each line operates with its own motor, PLC, and hydraulic system. Therefore, the machine delivers the same performance as two independent units—while offering better space utilization and operational convenience.
At the same time, the enclosed safety cover enhances operator protection, and the optional punching system allows for logo embossing or functional hole punching based on your requirements.
Every project comes with unique profile requirements. That’s why this machine supports full customization, including profile design, punching patterns, and material specifications. However, not all profiles are suitable for double-line design—especially wider coils—so providing your profile drawings in advance is essential for feasibility evaluation.
Reviews
There are no reviews yet.