Zhongtuo High-Speed Automatic 25 Gauge C Stud & Track Roll Forming Machine Metal Stud Machine Manufacturer

High-Speed Automatic 25 Gauge C Stud & Track Roll Forming Machine

The High-Speed Automatic 25 Gauge C Stud & Track Roll Forming Machine is specifically engineered for North American light-gauge steel framing systems, including interior C-shaped studs, U-shaped tracks, and seismic drift tracks.

Designed in strict accordance with AISI 1000 and CSA S136 standards, this production line enables manufacturers to efficiently produce multiple stud and track sizes within the same profile family through machine adjustment, without changing full roller sets. This greatly reduces tooling costs while improving production flexibility and consistency.

The machine is ideal for interior wall framing, commercial partitions, and seismic drift track applications, offering high speed, stable precision, and superior structural performance.

Applicable Profiles & Standards

25 Gauge Interior C-Shaped Stud

• Standard: AISI 1000
• Thickness: 25 Gauge (0.45–0.48 mm / approx. 18 mil)
• Web Depth (Adjustable):
  1-1/2″, 2″, 2-1/2″, 3″, 3-1/2″, 3-5/8″, 4″, 6.”
• Flange Width:
  1-1/4″ (31.75 mm) or 1-5/8″ (41.3 mm)
• Lip Length: approx. 3/16″ (4.8 mm)
• Inside Bend Radius: approx. 1.5 × material thickness
• Optional embossed strengthening patterns on web and flange

25 Gauge Interior U-Shaped Track

• Standard: AISI 1000 / CSA S136
• Thickness: 0.45–0.48 mm
• Web Depth: matched to corresponding stud sizes
• Leg Depth: approx. 1-1/4″ (31.75 mm)
• Controlled bend radius and straight legs for precise stud matching
• Optional embossed patterns for enhanced rigidity

Key Manufacturing Advantage

All stud and track sizes belong to the same profile family, meaning:

• ✔ Size changes are achieved by roll forming machine adjustment
• ✔ No full roller replacement required
• ✔ Faster setup, lower tooling cost, higher production efficiency
• ✔ Ideal for RFQ-based production and multi-size inventory planning

Working Flow

The complete automatic production line follows a highly efficient and stable workflow:

3 Ton Double-Head Decoiler
→ Cage Loop
→ 80 Ton YangLi High-Speed Punching Machine
→ Cage Loop
→ Main Roll Forming Machine
→ Stud & Track Servo Punching
→ Conveying Table & Automatic Stacker

This configuration ensures continuous feeding, precise punching, and smooth forming at high speed.

Performance Characteristics of Roll Forming Machine

1. Heavy-duty welded steel frame ensures excellent rigidity and long-term precision stability.
2. Dry or wet pneumatic friction clutch brake, providing sensitive and reliable operation.
3. Precision-ground large gear and gear shaft, resulting in low noise and smooth machine running.
4. Six-sided sliding block guide rail with pneumatic balancing device for high forming accuracy.
5. The hydraulic overload protection system effectively protects press and tooling.
6. PLC-controlled automatic feeding system, supporting single or multi-machine stamping lines.
7. Stepless speed stroke selection, improving flexibility and production efficiency for various stamping requirements.

Hydraulic & Servo System

Main Technical Specifications

Embossing for Extra Strength

To meet North American structural requirements, customized embossed patterns can be added to the web and flange of both studs and tracks.
The exact embossing design will be finalized during the detailed engineering stage, ensuring:

• Improved section stiffness
• Better load distribution
• Enhanced seismic performance

Ideal Applications

• Interior steel stud wall systems
• Commercial & residential partition framing
• Seismic drift track systems
• Light-gauge steel construction lines
• North American building material manufacturing plants