The Customize Metal Stud and Track C Light Keel Roll Forming Machine is a high-efficiency cold roll forming production line designed for manufacturing C-shaped metal studs and tracks used in modern lightweight construction systems.
With the increasing demand for light steel framing in commercial buildings, residential projects, and modular construction, this machine provides manufacturers with a high-precision, high-speed, and highly automated solution for producing metal studs and tracks in various specifications.
Through advanced roll forming technology, the machine can continuously process steel coils into finished C-profile studs with excellent dimensional accuracy, smooth surface quality, and stable structural performance.
Main Applications of C Light Keel Products
The C-shaped metal studs produced by this machine are widely used in modern construction projects due to their strength, durability, and flexible installation.
1. Interior Non-Load Bearing Partition Walls
This is the most common application.
C studs serve as the vertical framing members, working together with U-tracks to form lightweight partition wall systems.
They are widely used in:
- Office buildings
- Hotels
- Residential apartments
- Hospitals
- Commercial complexes
- Industrial buildings
These systems provide fast installation, lightweight structure, and high fire resistance.
2. Ceiling Framing Systems
Although U tracks are commonly used for ceilings, C studs can function as main load-bearing members in ceiling structures requiring higher strength.
Typical applications include:
- Heavy lighting installations
- Equipment support ceilings
- Large commercial ceilings
- Industrial suspended ceilings
3. Light Steel Structure Buildings
In light steel villas and prefabricated buildings, C studs are key structural materials used to construct wall frames and supporting structures.
Their standardized production ensures:
- High structural stability
- Fast assembly
- Accurate building dimensions
Traditional metal stud production equipment often faces several problems:
- Low forming speed (15–20 m/min)
- Large dimensional tolerance
- High energy consumption
- Difficult profile changeover
- High material waste rate
The Customize Metal Stud and Track Roll Forming Machine addresses these issues through technological upgrades focused on:
- High precision
- High efficiency
- High stability
- Low energy consumption
This makes it an ideal solution for manufacturers seeking modernized and intelligent production lines.
The machine adopts advanced forming technology combined with servo control and precision roller systems, ensuring excellent dimensional accuracy and product straightness.
- Size tolerance: ±0.1 mm
- Straightness tolerance: ≤ ±0.2 mm
This level of precision ensures the finished studs meet strict construction standards.
The roll forming line integrates several automated processes, including:
- Decoiling
- Leveling
- Roll forming
- Cutting
- Stacking
Forming speed can reach:
40 – 100 m/min (customizable)
This significantly improves production efficiency and reduces labor requirements.
Flexible Profile Production
The machine supports fast specification changeovers using modular roll forming structures.
It can produce multiple stud sizes without complicated adjustments, allowing manufacturers to quickly adapt to different project requirements.
Durable Industrial Design
The machine frame is made from a heavy-duty welded steel structure, ensuring long-term stability and vibration resistance during high-speed operation.
Wear-resistant rollers and precision shafts ensure reliable production over extended operating periods.
Technical Specifications of Metal Stud and Track Roll Forming Machine
| Item | Specification |
|---|---|
| Formed Material | PPGI, GI, AI |
| Thickness Range | 0.7 – 1.2 mm |
| Decoiler | Hydraulic automatic decoiler + manual decoiler (free) |
| Roller Stations | Customized |
| Shaft Diameter | 50 mm solid shaft |
| Roller Material | 45# steel with hard chrome plating |
| Machine Frame | Welded steel structure |
| Transmission | Gear drive |
| Machine Size | 7800 × 800 × 1200 mm |
| Machine Weight | Approx. 4.5 tons |
| Motor Power | 7.5 kW × 2 |
| Hydraulic Power | 5.5 kW |
| Voltage | 380V / 50Hz / 3 Phase (customizable) |
| Control System | PLC automatic control |
| Language | English / Multi-language support |
| Forming Speed | 40 – 100 m/min |
Advantages of Zhongtuo Roll Forming Machine
1. Excellent Forming Quality
The rollers are manufactured from high-strength alloy steel, ensuring wear resistance and long service life while maintaining stable forming precision.
2. Higher Production Efficiency
Compared with traditional stud production equipment, this machine can increase productivity by more than three times, helping manufacturers meet large-scale construction demands.
3. Reduced Labor Cost
The automated system significantly reduces manual operation, allowing a single operator to control the entire production line.
4. Lower Maintenance Cost
The machine is equipped with:
- Automatic lubrication system
- Stable drive structure
- Durable forming rollers
This design extends service life and reduces long-term maintenance costs.
Customization Options
To meet different market demands, the machine can be customized with:
- Different profile sizes
- High-speed production versions
- Punching systems
- Automatic stacking systems
- Multi-language control systems
- Special profile designs
customization for finished studs is also supported.
Why Choose Zhongtuo Roll Forming Machinery
With years of experience in roll forming equipment manufacturing, Zhongtuo Machinery provides reliable machines exported to more than 90 countries worldwide.
Our advantages include:
- Professional roll forming technology
- Strict quality control
- CE and international certifications
- Complete after-sales service
- Custom machine design support
We are committed to helping customers achieve efficient, stable, and profitable production.
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