The Light Steel Keel Roll Forming Machine is designed for the continuous production of galvanized steel profiles used in drywall partition systems, suspended ceilings and lightweight steel framing. The machine can produce various profiles, including metal studs, metal tracks, furring channels, ceiling channels and other customized light gauge steel profiles.
The complete production line integrates material decoiling, feeding, leveling, punching, roll forming, cutting and optional stacking systems. According to the customer’s profile drawing and production requirements, Zhongtuo can customize the forming stations, punching system, cutting method, control system and automation level to provide a complete production solution.
Metal Stud and Track Production
Metal studs and tracks are widely used as framing components in modern drywall and interior partition systems. The C-shaped stud is generally used as the vertical framing member, while the U-shaped track provides the horizontal connection at the top and bottom of the wall structure.
Our Metal Stud and Track Roll Forming Machine gradually forms galvanized steel strip through precision-designed rollers, producing consistent profile dimensions and smooth surfaces. For profiles requiring electrical or installation holes, an automatic servo punching system can be integrated into the production line to complete punching during continuous forming.
Multiple Light Steel Profiles
One of the main advantages of a customized light steel keel roll forming machine is its ability to produce different profiles according to local construction requirements. Depending on the machine configuration, the production line can manufacture metal studs, tracks, furring channels, omega channels, hat channels, ceiling profiles, wall angles, slotted tracks and other light gauge steel profiles.
For manufacturers producing several sizes of studs or tracks, interchangeable tooling or specially designed split rollers can be used to improve production flexibility. The final profile range is determined by the profile dimensions, material thickness and forming requirements.
Description of Non-Load-Bearing Steel Framing (Light Gauge) profile
Metal Studs offers a full line of non-load-bearing steel stud and track products. Steel stud framing is quick to install, cost-effective, and easy to work with. These studs are non-combustible, UL fire-rated, and provide superior STC ratings for soundproofing.
Each stud is equipped with knockouts for easy installation of bridging channels for added rigidity, as well as access for electrical and other services. Manufactured from galvanized steel, all products are designed to meet or exceed industry codes and standards.
- Widths:1-5/8”,2-1/2”,3-5/8”,6”
- Standard Lengths ( *Custom Lengths also Available):8’,9’,10’,12’,
- Flange Size:1-1/4”
- Gauge:25
In modern light-gauge steel construction, head-of-wall deflection is no longer optional; instead, it has become a structural and code-driven requirement. Therefore, manufacturers and contractors increasingly rely on slotted deflection tracks to manage vertical and horizontal building movement effectively.
Depending on project requirements, the roll-formed slotted deflection track system supports multiple movement ranges:
- Vertical deflection (standard): up to 1-1/2″ total (±3/4″)
- Vertical deflection (deep-leg option): up to 2″ total (±1″)
- Horizontal drift (2D version): up to 4″ total (±2″)
Thus, a single product family can address a wide range of structural demands. Furthermore, by adjusting leg depth and slot geometry, manufacturers can offer multiple performance levels using the same roll forming platform.
Deep Leg Track Specifications
The deep leg track profiles produced by this machine are available in various configurations to match different building standards.
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The machine is available in 20, 18, 16, 14, and 12 gauge steel, with 2″, 2-1/2″, and 3″ flange sizes and 2-1/2″, 3-5/8″, 4″, 6″, and 8″ web depths.
Perforated U Channel with Round Hanger Plate
The first profile consists of a U-shaped steel channel combined with a specially designed round perforated hanging plate. The channel section features side flanges with embossed anti-slip points on both sides, which improve rigidity and installation stability.
Key profile characteristics include:
- Overall profile width: 102 mm
- Effective bottom width: 74 mm
- Side wall height: 33 mm
- Material thickness range: 0.35-0.7 mm
Perforated U Channel Profile Drawing with Logo Embossing
The C89 Light Gauge Steel (LGS) Framing Roll Forming Machine is a high-precision, single-profile steel frame production line designed for villa construction, residential housing, modular buildings, and light steel structure projects.
With a forming capacity of up to 1.6mm, this model provides strong structural performance while maintaining high-speed, stable, and automated production.
The Hat Channel Roll Forming Machine is designed to manufacture high-precision metal hat channels, also known as omega profiles, for modern construction and framing applications. These profiles are widely used in drywall systems, suspended ceilings, roofing substructures, partition walls, and steel framing projects.
A Resilient Channel (RC-1) is a single-leg metal channel designed to reduce sound transmission in drywall partition systems. Builders widely use it in wall and ceiling assemblies to improve acoustic performance.
Manufacturers typically produce resilient channels in two versions: RC-1 and RC-1 Max.
The standard RC-1 channel uses 25 gauge (18 mil) steel and is mainly applied in interior drywall partitions.
However, when projects require higher strength and durability, contractors choose RC-1 Max. This version is made from 20 gauge (33 mil) steel, which provides greater rigidity. Therefore, RC-1 Max works well in heavier framing applications such as exterior curtain wall systems.
resilient channel profile drawing
resilient channel production line
Plasterboard corner bead is an essential component in modern drywall construction. It reinforces external wall corners, protects edges from daily impact, and creates clean, straight lines that improve the overall appearance of interior finishes. Because of its excellent strength and long service life, metal corner bead has become a standard solution for residential, commercial, and industrial building projects.A Plasterboard Corner Bead Making Machine, also called a Drywall Metal Angle Bead Making Machine, is a fully automated roll forming production line designed to manufacture metal corner beads with consistent dimensions and high production efficiency.
Plasterboard Corner Bead Making Machine
The PPGI High Speed Roll Forming Machine for Flat Ceiling T Bar is specifically designed to produce high-precision exposed ceiling T-grid/T-bar profiles, widely used in commercial buildings, public spaces, and modern office ceiling systems. By adopting advanced servo feeding technology and integrated punching stations, this ceiling T bar roll forming machine ensures superior stability and high-speed continuous production.
The Triangle Tee Roll Forming Machine, also known as a Spring Tee Carrier Roll Forming Machine, is designed for the efficient production of metal carriers used in clip-in suspended ceiling systems. These triangle-shaped tee profiles provide reliable support for metal ceiling tiles and help create a stable, accurate, and professional false ceiling structure.
Cangzhou Zhongtuo manufactures this production line with a focus on high-speed operation, precision roll forming, intelligent control, and stable continuous production. The machine can process galvanized steel and stainless steel and produce Spring Tee carriers suitable for different ceiling tile sizes, including 300 × 300 mm, 300 × 600 mm, 450 × 450 mm, 600 × 600 mm, and other customized specifications.
The U Baffle Acoustic Ceiling Machine is an advanced roll forming system designed for the continuous production of U-shaped ceiling baffles widely used in commercial and architectural interior decoration. This machine ensures smooth feeding, accurate forming, high-precision cutting, and stable long-term performance—making it an ideal solution for ceiling manufacturers seeking high efficiency and premium product quality.
The Cassette Keel Roll Forming Machine (High-Speed Model) is designed for the efficient production of cassette keels from galvanized steel strips. It adopts an advanced gearbox silent transmission, ensuring stable operation, reduced noise, and long service life.
High-Speed Automatic Production
For customers with high production requirements, the machine can be equipped with a servo flying punching system and flying cutting system. The punching unit can create holes or slots according to a preset pattern while the steel strip continues moving through the production line, reducing unnecessary stops during production.
After roll forming, the flying cutting system automatically cuts the finished profile according to the programmed length. The PLC control system can manage profile length, production quantity, cutting sequence and machine operation, helping manufacturers achieve a more efficient and consistent production process.
Precision Roll Forming System
The roll forming system is the core component of the machine. The galvanized steel strip passes through multiple forming stations, with each roller gradually bending the material until the required C, U, Ω, hat or other customized profile is formed.
The forming rollers are designed according to the customer’s profile drawing to ensure accurate dimensions and stable production. The machine frame, shafts, rollers, transmission system and guide devices can also be selected according to the material thickness and required production speed.
For multi-size production, the machine can be configured with interchangeable or split roller systems, allowing manufacturers to produce different profile specifications with greater flexibility.
Automatic Punching and Cutting
Many drywall profiles require holes or slots for electrical wiring, installation and structural connections. The automatic punching system can be designed according to the customer’s required hole shape, diameter, spacing and position.
The punching process can be synchronized with the forming speed through a servo control system. After forming, the automatic cutting unit cuts each profile to the required length without requiring manual measurement, improving production efficiency and reducing dimensional variations.
PLC Control System
The PLC control system provides centralized control of the complete production line. Operators can set the profile length, production quantity and other operating parameters through the touch-screen interface.
The control system can coordinate the decoiler, feeding system, punching unit, roll forming machine and cutting system. For more advanced production lines, automatic size adjustment, servo control and automatic stacking can also be integrated according to the customer’s requirements.
Customized Light Steel Keel Roll Forming Solutions
Different countries and construction projects may use different dimensions and standards for metal studs, tracks and ceiling profiles. Therefore, we do not recommend using the same machine configuration for every customer.
Zhongtuo can design the Light Steel Keel Roll Forming Machine according to your actual profile drawing, material thickness, punching requirements and production target. Our engineers can evaluate the profile geometry and recommend the appropriate forming stations, roller design, punching system, cutting method and automation configuration.
If you already have a profile drawing, simply send it to us. We can use your drawing as the basis for developing the machine solution and quotation.
Send Your Profile Drawing → Get a Customized Machine Proposal
Applications
Light steel keel profiles produced by the machine are widely used in drywall partition systems, suspended ceilings, interior wall framing, commercial buildings, residential construction and light gauge steel framing.
Metal studs and tracks provide the basic framework for gypsum board walls, while furring channels and ceiling profiles are commonly used for suspended ceiling and interior finishing systems. With customized punching and forming configurations, the machine can adapt to different profile designs used in various construction applications.
Why Choose Zhongtuo?
Zhongtuo focuses on the design and manufacture of cold roll forming machines and customized metal profile production lines. Our engineering team develops the forming system according to the customer’s actual product requirements instead of relying only on a standard machine configuration.
Before delivery, the machine can be tested according to the agreed profile and production requirements. We can also provide operation manuals, machine testing videos, remote technical support and installation assistance to help customers put the production line into operation smoothly.
From coil decoiling and feeding to punching, roll forming, cutting and stacking, we can provide a complete production solution for manufacturers of drywall and light gauge steel profiles.
Technical Specifications
| Item | Specification |
|---|---|
| Machine Type | Light Steel Keel Roll Forming Machine |
| Profiles | Metal Stud, Track, Furring & Ceiling Profiles |
| Material | GI / Galvanized Steel |
| Material Thickness | Customized |
| Forming Speed | 40–100 m/min |
| Forming Stations | Customized |
| Punching | Servo Flying Punching |
| Cutting | Flying Hydraulic / Servo Cutting |
| Control System | PLC + Touch Screen |
| Transmission | Gearbox / Chain |
| Decoiler | Hydraulic / Automatic |
| Stacking | Optional |
| Profile Size | Customized |
The actual production speed depends on the profile design, material thickness, punching requirements and machine configuration.
FAQ
What is a light steel keel roll forming machine?
A light steel keel roll forming machine is an automated machine used to continuously manufacture galvanized steel profiles such as metal studs, tracks, furring channels and ceiling profiles.
Can the machine produce different stud and track sizes?
Yes. The machine can be designed with interchangeable tooling, split rollers or other adjustment systems according to the required profile range.
Can the machine punch holes automatically?
Yes. A servo punching system can be integrated to produce customized holes and slots during continuous production.
Can you manufacture the machine according to our drawing?
Yes. A profile drawing is the most important reference for designing the forming rollers, punching tools and cutting system.
What information do you need for a quotation?
Please provide the profile drawing, material thickness, material type, required production speed and profile length. Based on this information, our engineers can recommend a suitable machine configuration.
Get Your Customized Light Steel Keel Roll Forming Machine
Looking for a reliable Metal Stud Roll Forming Machine, Drywall Profile Roll Forming Machine or Light Gauge Steel Framing Machine?
Send us your profile drawing and production requirements. Our engineers will evaluate your profile and provide a suitable roll forming solution for your production line.
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