Cable Tray Roll Forming Machinery
Cable Tray Roll Forming Machinery is designed for manufacturers who require high output, flexible sizing, and stable long-term performance in cable tray production. It is widely used in factories supplying electrical infrastructure for industrial plants, commercial buildings, and large-scale construction projects.
Cable Tray Roll Forming Machinery is a specialized production line designed to manufacture high‑quality metal cable trays used in commercial and industrial electrical systems. These machines enable efficient, precise, and continuous production of cable trays with various widths and heights, ensuring reliable support, protection, and organization of electrical cables.
With advanced roll forming technology, automated control systems, and robust structural design, this machinery is an ideal solution for manufacturers seeking stable output, flexible specifications, and long‑term operational reliability.
Capabilities of Cable Tray Roll Forming Machinery
This production line actively integrates punching, servo feeding, roll forming, and hydraulic cutting into one continuous and efficient system. As a result, manufacturers can respond faster to project demands while maintaining stable quality.
Moreover, the machine allows quick adjustment of tray sizes. Therefore, one production line can cover multiple specifications without frequent changeovers.
Key capabilities include:
- Wide production range: The machine produces cable trays with steel widths from 60 mm to 860 mm, covering most industrial and commercial requirements.
- Multiple product types: It efficiently forms perforated cable trays, solid-bottom trays, and cable bridges.
- Stable production speed:
- Punching speed: 2.5–5 m/min
- Continuous roll forming speed: 10–15 m/min
- Material compatibility: Designed for Q235 cold-rolled steel with thickness from 1.0 to 2.0 mm.
- Flexible operation modes: Operators can switch between automatic and manual modes. In addition, linked or independent operation improves production flexibility.
Technical Parameters Overview
| Item | Specification |
|---|---|
| Steel width range | 60–860 mm |
| Material thickness | 1.0–2.0 mm |
| Forming speed | 10–15 m/min |
| Punching speed | 2.5–5 m/min |
| Material type | Q235 cold-rolled steel |
| Forming stations | 16 sets |
| Max forming width | 600 mm |
| Forming height | 50–100 mm |
| Control system | Mitsubishi PLC & Servo |
| Cutting type | Hydraulic blade cutting |
Main Composition of the Production Line
The complete cable tray roll forming line consists of the following units:
- Drive decoiler
- ML‑900 flattening machine
- 200‑ton punching press
- Punching dies
- Servo feeding system
- Material guider
- Main roll forming machine
- Hydraulic follow‑cutting system
- Cut‑to‑length device
- Recoiler
- Electrical control cabinet
Each component is designed for durability, precision, and stable performance, ensuring smooth production from decoiling to finished product output.
Major Technical Parameters of Each Part
1. Drive Decoiler
- Max material width: 860 mm
- Max coil weight: 6000 kg
- Coil inner diameter: 460–510 mm
- Coil outer diameter: ≤1200 mm
- Drive power: 4 kW frequency‑conversion motor with integrated reducer
- Structure: Cantilever inner support, manual handle rear support, pneumatic pressing cantilever
2. Flattening Machine
- Working rolls: 11 rolls (upper 4 / lower 5, plus 2 clamping delivery rolls)
- Material thickness range: 1–2 mm
- Material width range: 100–860 mm
- Drive power: 5.5 kW frequency‑conversion motor
- Speed reducer: ZQ250
- Flattening speed: 3–10 m/min
- Reinforced upper and lower support wheels for stable operation
3. Continuous Punching Mould
- Die sets: 6 sets (one set per width specification)
- Die material: Cr12, quenched for long service life
4. Servo Feeding System
- Servo motor power: 4.4 kW
- Multi‑stage feeding with 10‑group memory function
- Human‑machine interface numerical control system
- Servo system brand: Mitsubishi
5. Holding & Cushion Section
- Roller‑type structure with bearing support on both sides
- Total: 3 sets, used for material holding and spacing control
6. Guider System
- Configuration:
- 1 pair of horizontal guide rollers
- 2 pairs of vertical guide rollers
- Ensures accurate strip alignment before forming
stations
7. Main Roll Forming Machine
- Model: GY180 (Extra‑wide type)
- Frame structure: Dragon‑gate memorial arch frame
- Forming stations: 16 sets
- Max material width: 860 mm
- Max material thickness: ≤2.0 mm
- Forming width: 100–600 mm
- Forming height: 50–100 mm
- Roller shaft diameter: Ø85 mm
- Roller material: GCr15, quenched (HRC 58–62)
- Drive power: 30 kW frequency‑conversion motor
- Main reducer: ZQ500
- Independent gearbox distribution system
8. Hydraulic Cutting System
- Hydraulic station power: 5.5 kW
- Cutting type: Blade cutting
- Blade material: Cr12, quenched for wear resistance
9. Electrical Control System
Main Control Cabinet
- Quantity: 1 set
- PLC control system
- Frequency converters: 3 sets (for decoiler, flattening, and roll forming)
- 8‑inch LCD touchscreen
- Electrical components: Original Mitsubishi brand
Auxiliary Control Cabinets
- Quantity: 3 sets (decoiler, flattening, roll forming)
- Control type: Manual handle operation
Production Conditions
- Total installed power: Approx. 71.5 kW
- Air consumption: 0.9 m³/min
- Required workshop area: 33 m × 3 m
Why Choose Our Cable Tray Roll Forming Machine
For the European market, compliance, consistency, and long-term reliability are essential. Therefore, our cable tray roll forming machine is engineered to meet the expectations of European manufacturers and project contractors.
- First, the machine delivers stable forming accuracy suitable for standardized European cable tray systems.
- Second, high-quality rollers and precision shafts ensure continuous operation with minimal maintenance.
- In addition, Mitsubishi PLC and servo control systems support precise automation and repeatable production.
- As a result, manufacturers achieve consistent product quality and improved production efficiency.
- Finally, the robust machine structure supports long service life, making it a cost-effective investment for European factories.
Choosing the right equipment directly affects production efficiency and long-term profitability. For this reason, our cable tray roll forming machine is designed with both performance and reliability in mind.
Application of Cable Trays
A cable tray is a robust structural system designed to support and manage insulated electrical cables. Compared with traditional open wiring or conduit systems, cable trays provide a more flexible, accessible, and cost‑effective solution.
They are widely used in:
- Commercial buildings
- Industrial plants
- Power stations
- Data centers
- Infrastructure and utility projects
Cable trays help ensure safe cable routing, easy maintenance, and long‑term system organization.
- First, the extra-wide forming design allows one machine to handle multiple tray sizes.
- Second, high-strength roll shafts and quenched rollers significantly extend service life.
- In addition, Mitsubishi PLC and servo systems ensure precise feeding, punching, and cutting.
- As a result, finished cable trays maintain consistent dimensions and clean edges.
- Finally, the machine supports mass production while keeping operating costs under control.
- Proven design with stable performance in long-term industrial operation
- Extra-wide forming capability for multiple tray sizes
- High-strength roll shafts and quenched rollers for extended service life
- Mitsubishi PLC and servo system for precise and reliable control
- Suitable for mass production with consistent quality
Reliable Cable Tray Manufacturing Machine
Organize and protect your cables with confidence. MetalEgypt’s cable tray roll forming machinery is engineered for efficiency, precision, and durability. By combining advanced automation, strong mechanical structure, and high‑quality electrical components, our equipment ensures stable production and consistent product quality.
Choose a professional cable tray roll forming solution to enhance your manufacturing capacity and deliver reliable cable management systems to your customers worldwide.
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