Zhongtuo Cable Tray Roll Forming Machine Automatic Cable Tray Production Line

Cable Tray Roll Forming Machine for Every Cable Type

With the rapid development of global infrastructure such as 5G base stations, data centers, smart factories, and industrial parks, the demand for reliable cable management systems is growing fast. As the “vascular network” of electrical and communication systems, cable trays play a critical role in ensuring safe cable routing, heat dissipation, and long-term system stability.

Traditional manual or semi-automatic production methods can no longer meet modern engineering requirements for precision, productivity, and consistency. Zhongtuo’s Cable Tray Roll Forming Machine is designed to solve these challenges by providing a fully automated, high-accuracy manufacturing solution for all common cable tray types.

Why Choose a Cable Tray Roll Forming Machine?

1. Safer Electrical Environment

Cable trays produced by roll forming machines provide strong mechanical protection for power and data cables. They help prevent damage caused by impact, corrosion, or harsh environments, while making cable inspection and maintenance easier.

2. Flexible Design for Different Projects

Cable tray systems can be designed for straight runs, curves, vertical drops, or complex layouts. Zhongtuo’s roll forming machine supports customized profiles, widths, heights, and punching patterns, meeting the needs of industrial, commercial, and infrastructure projects.

Working Process of Cable Tray Roll Forming Machine

The production line is designed for continuous, automated operation, ensuring stable output and high efficiency:

Hydraulic Decoiler → Leveling & Servo Feeding → Punch Press (Punching & Cutting) → Conveying Platform → Roll Forming → Finished Product Discharge

This integrated process ensures accurate hole positioning, consistent dimensions, and smooth finished surfaces.

Key Features of Zhongtuo Cable Tray Roll Forming Machine

• Wide Material Compatibility
  Suitable for galvanized steel (GI), pre-painted steel (PPGI), and aluminum coils.
• High-Strength Rollers & Shafts
  Rollers made of 45# steel with hard chrome plating ensure wear resistance and long service life.
  Solid shafts (Ø80 mm) provide excellent forming stability.
• Precision Punching System
  Punching and cutting tools are made of Cr12Mov, ensuring clean edges, no deformation, and no scratches.

• PLC Automatic Control
  The PLC system allows easy setting of length, quantity, batch production, and speed.
  Multi-language interface supported (English and more).
• Stable Chain Transmission Drive
  Strong torque output, easy maintenance, and reliable operation for long production runs.
• Customizable Configuration
  Roller stations, forming speed, voltage, tray size, and punching layout can all be customized according to customer requirements.

Main Technical Specifications

Formed Material:

• GI / PPGI / Aluminum
• Thickness range: Customized (commonly 1.2–2.0 mm)

Decoiler:

• Hydraulic automatic decoiler
• Capacity: 7 Tons

Roll Forming System:

• Roller stations: Approx. 22 rows (customizable)
• Shaft diameter: 80 mm solid shaft
• Roller material: 45# steel, hard chrome plated

Drive System: Chain transmission

Cutting System:

• Automatic hydraulic cutting
• Blade material: Cr12Mov

Power:

• Main motor power: 5.5 KW
• Hydraulic power: 7.5 KW

Forming Speed:

• 5–10 m/min (depending on profile and thickness)

Control System:

• PLC automatic control
• Supports batch, length, and quantity settings

Voltage:

• 380V / 50Hz / 3 Phase (customizable)

Application Scenarios

• Power Engineering Projects
• Communication Networks & Data Centers
• Industrial Plants & Smart Factories
• Transportation Infrastructure
• Commercial & Residential Buildings

Multi-Size Cable Tray Roll Forming Solution

Zhongtuo also offers multi-size cable tray roll forming machines, capable of producing different tray widths and heights on one line. With extensive experience in punching design and tooling customization, we help customers reduce mold costs and improve production flexibility.

Why Zhongtuo?

With years of experience in roll forming technology, Zhongtuo focuses on stable machine structure, precise forming performance, and long-term service reliability. From machine design to after-sales support, we provide complete solutions tailored to your production needs.

👉 Contact Zhongtuo today to get a customized cable tray roll forming solution for your project.